The startup of a Poka Yoke project requires the coordination and training of many different people in the factory, and this consumes a huge amount of time that usually delays its onset. iLEAN eliminates paper in the factory and settles a continuous connection among the project members through its tablets that makes their coordination something natural. Making personnel training also practically unnecessary thanks to the availability in the tablets of simple operation guides that put at their disposal the necessary information at the right time. Both iLEAN functions enable you to start each project stage long before and make the introduction period of each Lean method also much faster due to the absence of training.
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Poka Yoke method (error prevention system) is at the core of the Lean Manufacturing methodology, and with iLEAN you will not only be able to implement it easier and faster, but also at the % of improvement that the Poka Yoke project itself will already give you, iLEAN will increase some extra points that you will get through the reduction of the time elapsed between the moment in which we detect a lean deviation and the moment when the Poka Yoke that fix it is applied. Giving the factory a sort of "digital nervous system" that will help detecting any process problem in the plant faster and propagate instantly your instructions to solve it.
iLEAN is built as a platform of touchscreen Lean assistants designed to help the operator in the everyday work, giving him each time the needed information to do each job easily and without mistakes, through intuitive step by step wizards the tablets display when reporting the activity. This provokes a hughe change in his attitude and makes him connect to iLEAN because that is the best option to know what has to be done or where to find everything he needs to make it, not because someone is forcing him. Anyway, you will still receive the plant records that personnel formerly filled in in paper, now automatically generated by iLEAN as a simple consequence of the use of Lean assistants by the staff.
iLEAN gets loaded automatically with your ERP data. To make it you only need to indicate which ERP to connect with and with this minimum information the touchscreens of iLEAN will begin to fill in with your data in form of Kanban Panels, Poka Yoke Balls and the rest of system interfaces. But besides, iLEAN can be configured as well to return the ERP all the information it collects from the factory activity, feeding it automatically without needing that you or one of your plant managers would insert a single datum else into the ERP. This "little" change revolutionizes the role of the plant managers, that will stop chasing the Lean data throughout the factory in papers and forms and receive them without moving a finger in their tablets in real time, empowering thus their functions of Lean project control and monitoring, and eliminating all the poor value jobs they make before.